Crest Ultrasonics C0C4-2121 Ultrasonic Cleaning System w/ Robot Transfer, New 2006

To the best of our knowledge all details listed below are deemed correct.
It is the buyer’s responsibility to confirm all details and we encourage an inspection of
the machine(s) and accessories prior to purchase.

WE HAVE THE OPPORTUNITY TO QUOTE THIS UNIT IN 2 WAYS SO PLEASE READ OPTIONS I & II

OPTION I (as quoted with stated price)
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Version "without" new ultrasonics

COC4-2121-HE/CTS-2000 Four Station Custom tank size Console with CTS-2000-
Allen Bradley PLC and a Single Head Rigibot and Automation Interface

Tank Dimensions: 22" left to right x 22" front to back by 22" Usable Liquid depth
(19" usable liquid height after immersibles are installed)

Overall Dimensions: 144 " left to right by 46" front to back by 50" high.
Overall Dimension with CTS-2000: 180” left to right by 63” front to back by 93” high.
Process: Wash, Rinse, Rinse, Dry. NOT MANUFACTURED FOR USE WITH ANY FLAMMABLE LIQUIDS.
Chemistry: Deionized Water.
Automation: Model CTS-2000. Facilities: 2-4 GPM (8-10 GPM on demand) DIW@ 1-2 Mohm,
30-35 psi and process temperature, 110-115 CFM CDA @ 30 psi, 1-2 CFM shop air @ 60 psi,
unrestricted floor drain.
Power Requirements: 480 volts/60 Hz/3 phase. 91 Amps
Work Flow: Left to Right.

System Detail:

Station #1:
• Ultrasonic Immersion Wash Maximum Temperature: 160 °F
• Ultrasonic Frequency: 40 kHz Ultrasonic Power: 1500 watts of ultrasonic power
provided by:
• Eighteen (18) transducer modules bonded to the bottom of the tank.
• One (3) Model 4G-500-T ultrasonic generators 40 KHz.
• Heat: 8000 watts of strip heat.
• Temperature control: PLC controls process temperature with a RTD-type temperature probe.
• Filtration: A 10 GPM recirculation/filtration system with:
• One (1) wye strainer. • One (1) centrifugal, mag-drive pump, with:
• Ryton head.
• Viton o-ring.
•TEFC motor.
• One (2) Parallel 10", 10 micron cartridge filter housed in a stainless steel canister .
• One (1) analog pressure gauge.
• Manual flow control valves.
• One (1) recirculation returns surface sparger

Standard Features: • PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner
.• A stainless steel lift off cover.
• A rear overflow weir plumbed to the recirculation system.

Plumbing:
• Stainless steel compression fittings up to 1” OD.
• Stainless steel threaded pipe ¾” to 1-1/2”

Station #2:
Ultrasonic Spray-Over-Immersion Rinse
• Maximum Temperature: 140 °F Ultrasonic Frequency:
• 40 kHz Ultrasonic Power: 1500 watts of ultrasonic power provided by:
• 18 transducer modules direct-bonded to the bottom of the tank in immersible
• 3 x Model 4G-500-T ultrasonic generators.
• Heat: 8000 watts of strip heat. Temperature control: PLC controls process temperature
with a RTD-type temperature probe. Spray rinse: Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are: o Fitted with removable
nozzles. o Located near the top of the tank.
• A solenoid valve on the incoming water line. o The solenoid is controlled via the PLC.
Standard Features:
• PLC controls cycle time. • A float-type low liquid level safety. • A capillary bulb-type
overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A side-located overflow weir plumbed to drain. Plumbing: CPVC pipe and fitting for
incoming and drain
• Filtration: A 10 GPM recirculation/filtration system with:
• One (1) wye strainer. • One (1) centrifugal, mag-drive pump, with:
• Ryton head.
• Viton o-ring.
• TEFC motor.
• One (2) Parallel 10", 10 micron cartridge filter housed in a stainless steel canister.
• One (1) analog pressure gauge.
• Manual flow control valves.
• One (1) recirculation returns surface sparger

Station #3:
Spray-Over-Immersion Rinse
• Maximum Temperature: 120 °F Ultrasonic Frequency: 40 kHz Ultrasonic Power: 2000 watts
of ultrasonic power provided by:
• Thirty (24) transducer modules direct-bonded to the bottom of the tank.
• Heat: 8000 watts of strip heat. Temperature control: PLC controls process temperature
with a RTD-type temperature probe.
• Spray rinse: Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are: o Fitted with removable
nozzles. o Located near the top of the tank.
• A solenoid valve on the incoming water line. o
• The solenoid is controlled via the PLC. Standard Features:
• PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A side-located overflow baffle with cascade flow to Station #2.
• Plumbing: CPVC pipe and fitting for incoming and drain.

• Station #4

High Temperature Recirculating Hot Air Dry
• Maximum Temperature: 200 °F Heat 12500 watts of heat. Temperature control: PLC controls
process temperature with a RTD-type temperature probe.
• Blower: An 1100 CFM recirculating blower in the updraft orientation.
• Blow-off: A stationary blow-off package, with:
• One (1) set of parallel-opposed air blow-off headers that are:
• Located near the top of the tank.
• A solenoid valve on the incoming air line.
• The solenoid is controlled via the PLC.
• Cover: Automatic pneumatic powered sliding cover.
• Standard Features: PLC controls cycle time.
• Plumbing: Stainless steel tubing and fittings and brass valves.
• High Temperature Hepa Filter

System Notes: The general system specifications are as follows:
• Tank Material: Type 316 stainless steel
• Frame Material: Type 304 stainless steel support frame with leveling legs. Access Panels:
• Type 304 stainless steel, lift-out access panels on the sides and rear.
• Type 304, #4 finish, stainless steel sliding access doors on the front.
• Countertop: A type 304 stainless steel, removable, countertop. The countertop will be
fitted with a 304 stainless steel, removable drainbacks (between the process stations).
• Base Plate: A type 304 stainless steel base plate.
• Plumbing: Complete hard plumbed process piping: • Individual fill and drain connections
(at the rear utility panel) will be provided for the wash station. • Common fill and drain
connections (at the rear utility panel) will be provided for the cascade rinse stations.
• All appropriate flow control and isolation ball valves. • Electrical Box: Single-point
electrical connection located in an end-mounted NEMA 12 enclosure.

Automation: Model CTS-2000-AB

Programmable Transport System, with: Control:
• An Allen-Bradley PLC
• Capacity A maximum lift capacity of 150 lbs. (including the work carrier).
• Travel Speed: • Horizontal: 100 FPM (Max). • Vertical: 17 FPM (Max), 0.75 in/s (Min)
• Positioning Accuracy: • Horizontal: +/- 0.36”. • Vertical: +/- 0.2”. Vertical:
• Drive via a ball screw assembly.
• Overtravel protection via proximity switches and flags.
• Positioning via optical encoders. Horizontal:
• Sealed linear bearings that ride on the two (2) guide shafts.
• Drive via a rack and pinion assembly.
• Overtravel protection via proximity switches and flags.
• Positioning via optical encoders.
• Lift Arm: Stainless steel, cantilevered lift arm with four (4) point pick-up hook assembly.
• Includes auto-resetting multi-axis crash sensor.
• Base: Console-mounted stainless steel base frame with horizontal guides.

Standard Features:
• One (1) non-fused lockable disconnect.
• Controls mounted on a remote, free-standing, NEMA 12 electrical enclosure.
• 10 ft wires between console and electrical enclosure. Automation Interface:
• Stainless steel load power conveyor
• Perpendicular load in 3 positions 84” front to back
• Optical sensors.
• Stainless steel load gravity conveyor
• Perpendicular Unload to cleaning system load in 3 positions 84” front to back
Position over dyer at approximately 48”-5” unload height.

4 each Baskets : Model B-2121 Stainless Steel Work Basket.
Fabricated from type 304 stainless steel. Mesh size: ¼”

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4 each Baskets : Model B-2121 Stainless Steel Work Basket.
Fabricated from type 304 stainless steel. Mesh size: ¼”
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Shipping Dimensions (estimate total weight 15,000 lbs)
Crest Unit: 170" x 60" x 56"
Robot: 17" x 18" x 100"
Stand w/conveyor: 90" x 30" x 35"
Pallet w/baskets: 48" x 40" x 29"
Control Tower: 44" x 26" x 89"
Ultrasonic Pallet: 33" x 23" x 47"
Pallet w/stairs and transformer: 41" x 31" x 36"compact

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NOTE: SOME CHANGES MAY NEED TO MADE TO THIS QUOTATION. THIS QUOTATION HAS NOT BEEN FULLY REVIEW.
"CHANGES WILL NOT AFFECT THE PRICE, CHANGES COULD BE MADE TO THE "SPECIFICATION OR EQUIPPED WITH LISTS".