Crest COC6-1822 Ultrasonic Aqueous Cleaning System, New 2007

To the best of our knowledge all details listed below are deemed correct.
It is the buyer’s responsibility to confirm all details and we encourage an inspection of the machine(s) and accessories prior to purchase.

General Specifications:

Station 1: Sensor Load Station
Station 2 & 3: Ultrasonic Immersion Wash
Station 4: Spray Over Rinse
Station 5 & 6: Ultrasonic Immersion Rinse
Station 7: Recirculation Hot Air Dryer
Station 8: Unload Station

Tank Dimensions: 18" x 26" x 32"
Liquid Depth: 30"
Process: Wash/Wash/Spray Rinse/Rinse/Rinse/Dry
Automation: CTS-2000-AB-MMI Rigibot
Work Flow: Left to Right
Facilities: 2-4 GPM (8-9 GPM on Demand) DIW @ 1-2Mohm, 30-35 PSI and process temperature, 30-35 CFM CDA @ 30 PSI, 1-2 CFM shop air @ 60 psi unrestricted floor drain.
Power Requirement: 480 Volts / 60Hz / 3 Phase / 91.6 Amps
Lift Capacity: 150 lbs (Including work carrier)
Horizontal Travel Speed: 100 FPM
Vertical Travel Speed: 17 FPM / 0.75 IPS
Horizontal Positioning Accuracy: +/- 0.2"
Vertical Positioning Accuracy: +/- 0.02

System Detail:

Station #1: Ultrasonic Immersion Wash
Maximum Temperature: 160 °F
Ultrasonic Frequency: 40 kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
• Eighteen (18) transducer modules direct-bonded to the bottom of the
tank.
• One (1) Model CG-1000-40-T (part # 9510200) and one (1) model CG-
500-40-T (part # 9510205) ultrasonic generators.
Heat: 6000 watts of strip heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Filtration: A 10 GPM recirculation/filtration system with:
• One (1) wye strainer.
• One (1) centrifugal, mag-drive pump, with:
o Ryton head.
o Viton o-ring.
o TEFC motor.
• One (1) 10", 10 micron cartridge filter housed in a stainless steel
canister.
• One (1) analog pressure gauge.
• Manual flow control valves.
• One (1) recirculation returns surface sparger.
Standard Features:
• PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A rear overflow weir plumbed to the recirculation system.
Plumbing: • Stainless steel compression fittings up to 1” OD.
• Stainless steel threaded pipe ¾” to 1-1/2” wherever necessary.

Station #2: Ultrasonic Immersion Rinse
Maximum Temperature: 120 °F
Ultrasonic Frequency: 132 kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
• Thirty six (36) transducer modules direct-bonded to the bottom of the
tank.
• Three (3) Model MW500 HMI/132A (part # 72258003) ultrasonic
generators.
Heat: 6000 watts of strip heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Spray rinse: Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles.
o Located near the top of the tank.
• A solenoid valve on the incoming water line.
o The solenoid is controlled via the PLC.
Standard Features:
• PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A side-located overflow weir plumbed to drain.
Plumbing: CPVC pipe and fitting for incoming and drain

Station #3: Spray-Over-Immersion Rinse
Maximum Temperature: 120 °F
Ultrasonic Frequency: 132 kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
• Thirty six (36) transducer modules direct-bonded to the bottom of the
tank.
• Three (3) Model MW500 HMI/132A (part # 72258003) ultrasonic.
Heat: 6000 watts of strip heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Spray rinse: Stationary spray rinse package, with:
• One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles.
o Located near the top of the tank.
• A solenoid valve on the incoming water line.
o The solenoid is controlled via the PLC.
Standard Features:
• PLC controls cycle time.
• A float-type low liquid level safety.
• A capillary bulb-type overtemperature safety thermostat.
• A basket positioner.
• A stainless steel lift off cover.
• A side-located overflow baffle with cascade flow to Station #2.
Plumbing: CPVC pipe and fitting for incoming and drain.

Station #4 Recirculating Hot Air Dryer
Maximum Temperature: 200 °F
Heat 12500 watts of heat.
Temperature control: PLC controls process temperature with a RTD-type temperature probe.
Blower: An 1100 CFM recirculating blower in the updraft orientation.
Blow-off: A stationary blow-off package, with:
• One (1) set of parallel-opposed air blow-off headers that are:
o Located near the top of the tank.
• A solenoid valve on the incoming air line.
o The solenoid is controlled via the PLC.
Cover: Automatic pneumatic powered sliding cover.
Standard Features: PLC controls cycle time.
Plumbing: Stainless steel tubing and fittings and brass valves.

Automation:
Model CTS-2000-AB CompactLogix-PROFACE Single Head Rigibot with Automation
Interface, Programmable Transport System, with:
Control: • An Allen-Bradley CompactLogix PLC.
• A PROFACE System Model PFXGP4501TAD 10.4” TFT, 65K color
touchscreen graphical display for programming/editing. Equip with
serial, USB, Ethernet and SD Card slot interface.
Capacity A maximum lift capacity of 200 lbs. (including the work carrier).
Travel Speed:
• Horizontal: 100 FPM (Max).
• Vertical: 17 FPM (Max), 0.75 in/s (Min).
Positioning Accuracy:
• Horizontal: +/- 0.36”.
• Vertical: +/- 0.2”.
Vertical:
• Drive via a ball screw assembly.
• Overtravel protection via proximity switches and flags.
• Positioning via optical encoders.
Horizontal:
• Sealed linear bearings that ride on the two (2) guide shafts.
• Drive via a rack and pinion assembly.
• Overtravel protection via proximity switches and flags.
• Positioning via optical encoders.
Lift Arm:
Stainless steel, cantilevered lift arm with four (4) point pick-up hook
assembly.
• Includes auto-resetting multi-axis crash sensor.
Base: Console-mounted stainless steel base frame with horizontal guides.
Standard Features: • One (1) non-fused lockable disconnect.
• Controls mounted on a remote, free-standing, NEMA 12 electrical
enclosure.
• 10 ft wires between console and electrical enclosure.
Automation Interface: • Stainless steel load wing table, with:
o Optical sensors.
o Basket positioner.
• Stainless steel unload wing table, with:
o Optical sensors.
o Basket positioner