Crest OC4-1014-HE Ultrasonic Parts Washer

OC4-1014-HE - Four Stations Optimum Console

Tank Dimensions:
10" left to right by 14" front to back by 10" deep (8" liquid depth).
Overall Dimensions:
80" left to right by 34" front to back by 39" high.

Process: Wash, Rinse, Rinse, Dry.
Chemistry: Deionized Water.
Facilities: 1-3 GPM (4-6 GPM on demand)
DIW@ 1-2 Mohm-cm, 30-35 psi and process temperature,
65-70 CFM CDA @ 30 psi, 1-2 CFM shop air @ 60 psi,
unrestricted floor drain.

Power Requirements: 240 volts/60 Hz/3 phase.
Work Flow: Left to Right.

System Detail:

Station #1:
Ultrasonic Immersion Wash
Maximum Temperature: 160 °F
Ultrasonic Frequency: 40 kHz
Ultrasonic Power: 500 watts of ultrasonic power provided by:
. Six (6) transducer modules direct-bonded to the bottom of the tank.
. One (1) Model 4G-500-40-T ultrasonic generator.
Heat: 2000 watts of strip heat.
Temperature control: Digital indicating temperature controller with a RTD-type temperature probe.
Filtration:
A 5 GPM recirculation/filtration system with:
. One (1) wye strainer.
. One (1) centrifugal, mag-drive pump, with:
o Ryton head.
o Viton o-ring.
o TEFC motor.
. One (1) 10", 10 micron cartridge filter housed in a stainless steel canister.
. One (1) analog pressure gauge.
. Manual flow control valves.
. One (1) recirculation returns surface sparger.
Include a manual bypass line control by manual ball valve.
Standard Features:
. An electronic ultrasonic cycle timer.
. A float-type low liquid level safety.
. A capillary bulb-type overtemperature safety thermostat.
. A basket positioner.
. A stainless steel lift off cover.
. A rear overflow weir plumbed to the recirculation system.
Plumbing:
. Stainless steel compression fittings up to 1" OD.
. Stainless steel threaded pipe ¾" to 1-1/2" wherever necessary.

Station #2:
Ultrasonic Spray-Over-Immersion Rinse
Maximum Temperature: 120 °F
Ultrasonic Frequency: 40 kHz
Ultrasonic Power:
500 watts of ultrasonic power provided by:
. Twelve (6) transducer modules direct-bonded to the bottom of the tank.
. One (1) Model 4G-500-40-T ultrasonic generator.
Heat: 2000 watts of strip heat.
Temperature control:
Digital indicating temperature controller with a RTD-type temperature probe.
Spray rinse:
Stationary spray rinse package, with:
. One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles.
o Located near the top of the tank.
o The solenoid is controlled via a footswitch.
Standard Features:
. An electronic ultrasonic cycle timer.
. A float-type low liquid level safety.
. A capillary bulb-type overtemperature safety thermostat.
. A basket positioner.
. A stainless steel lift off cover.
. A side-located overflow weir plumbed to drain.
Plumbing:
CPVC pipe and fitting for incoming and drain.

Station #3:
Spray-Over-Immersion Rinse
Maximum Temperature: 120 °F
Ultrasonic Frequency: 40 kHz
. Six (6) transducer modules direct-bonded to the bottom of the tank.
. One (1) Model 4G-500-40-T ultrasonic generator.
Heat: 2000 watts of strip heat.
Temperature control:
Digital indicating temperature controller with a RTD-type temperature probe.
Spray rinse:
Stationary spray rinse package, with:
. One (1) set of parallel-opposed spray rinse headers that are:
o Fitted with removable nozzles.
o Located near the top of the tank.
. A solenoid valve on the incoming water line.
o The solenoid is controlled via a footswitch.
Standard Features:
. A float-type low liquid level safety.
. A capillary bulb-type overtemperature safety thermostat.
. A basket positioner.
. A stainless steel lift off cover.
. A side-located overflow baffle with cascade flow to Station #2.
Plumbing:
CPVC pipe and fitting for incoming and drain

Station #4:
High Temperature Recirculating Hot Air Dry
Maximum Temperature: 200F
Heat 5000 watts of heat.
Temperature control: Digital indicating temperature controller with a RTD-type temperature
Blower: An 1100 CFM recirculating blower in the updraft orientation.
Blow-off:
A stationary blow-off package, with:
. One (1) set of parallel-opposed air blow-off headers that are:
o Located near the top of the tank.
. A solenoid valve on the incoming air line.
o The solenoid is controlled via a pushbutton.
. Optional HEPA Filter
Cover:
A manual sliding cover.
Plumbing:
Stainless steel tubing and fittings and brass valves.
System Notes: The general system specifications are as follows:
Tank Material:
Type 316L stainless steel.
Frame Material:
Type 304 stainless steel support frame with leveling legs.
Access Panels:
. Type 304 stainless steel, lift-out access panels on the sides and rear.
. Type 304, stainless steel sliding access doors on the front.
Countertop:
A type 304 stainless steel, removable, countertop. The countertop will be fitted with a 304 stainless steel, removable drainbacks (between the process stations).
Base Plate: A type 304 stainless steel base plate.

Plumbing:
Complete hard plumbed process piping:
. Individual fill and drain connections (at the rear utility panel) will be provided for the wash station.
. Common fill and drain connections (at the rear utility panel) will be provided for the cascade rinse stations.
. All appropriate flow control and isolation ball valves.
Electrical Box:
Single-point electrical connection located in an end-mounted NEMA 12 enclosure.

Shipping dimensions: 86" x 38" x 48" 1,020 lbs